What is PACP quality toll and how it can be implement in manufacturing unit ?
From India, Delhi
Hi there,

With process analysis you need to do the following

• Go back to your Manuals governing your business and identify processes available to keep your business on track for example with HR processes are (Recruitment –Pre & Post, Training, Travel, Promotions, Increment, Performance Appraisal, Payment & Benefit, Payroll, Education),

• Breakdown these processes into activity for each process what is required to complete it from beginning to end,

• Identify individuals involved in these process from initiation to approval,

• Identify documents involved to complete these processes from initiation to approval,

• Take one step further, create a follow chart for these processes which is a simple visual interpretation of mapped processes.

However, there are software that can assist you in mapping process, create flow charts and I would like to recommend smart draw Business Process Management Software - Download SmartDraw FREE and create process management, improvement and re-engineering flowcharts, check sheets and forms for TQM, ISO and Six Sigma!

From Oman, Muscat
Navjot,
At atomic level every manufacturing activity will be based on a process ie - measured steps to transform input materials to desired end product - for that particular phase of work.
Analysis should really be focused on delivering higher value. This may be in terms of improving consistency, or better quality or reducing wastage - any of the 7 wastes one hears about.
Essentially at any process stage value is added in a product only for a small fraction of the time. Usually this fraction is just about 2% - 5% of the time. Ability to reduce the other components and improving the value add will help to bring better efficiencies in process.
For more details you can call me on +91 982 035 2340.
Shashank

From India, Pune
For process analysis one should write all activities getting involved, present control, skills of persons responcible & output quality.
If process isnot giving desired output in depth analysis relateing with man, matl, methods, machines needs to be done to find root cause.
S.R.Deshpande

From India, Pune
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