1.Sir,I think, in the situation as mentioned by you one of circular dated 31/1/2011 issued by ESIC may be of some help to you. I am indicating online link of the same as follows:-
http://esic.nic.in/CIRCULARS/Rev2-310111spe.pdf
2. However, I will suggest you to please also discuss the issue with the Branch Office to which your employees are required to be registered. I am not sure about present online procedure of generation of TICs, but if the ESI dispensary to which the employees are registered is different from the place of their work, then definitely they will face difficulties in getting medical treatment and also difficulty in getting benefits including TDB/PDB in case of accidents, if any.