How Do You Manage Work Permits in Shipbuilding with Just One Safety Officer?

aquadefonte
Hi all, I am working as a safety officer in a shipbuilding company. Since we are constructing large vessels, height work and hot work are regular activities. I have been trying to issue work permits for these activities, but it is proving challenging as I am the only safety officer, and signing all the permits is not feasible.

Permits in Shipbuilding

What are the permits generally used in shipbuilding, and how can they be effectively implemented when there is only one safety officer?

Thank you.
raghuvaran chakkaravarthy
Shipyard Employment (29 CFR 1915)

1915 Subpart P, Fire protection in shipyard employment

- 1915.501, General provisions
- 1915.502, Fire safety plan
- 1915.503, Precautions for hot work
- 1915.504, Fire watches
- 1915.505, Fire response
- 1915.506, Hazards of fixed extinguishing systems on board vessels and vessel sections
- 1915.507, Land-side fire protection systems
- 1915.508, Training
- 1915.509, Definitions applicable to this subpart
- Appendix A, Model fire safety plan (Non-mandatory)

The above-mentioned OSHA regulation applies to shipyard/shipbuilding. I don't have any experience in the shipyard field, but as per my knowledge:

Permit-to-Work Systems

What are Permits-to-Work?

A permit-to-work system is a formal written system used to control certain types of work that are potentially hazardous. A permit-to-work is a document that specifies the work to be done and the precautions to be taken. Permits-to-work form an essential part of safe systems of work for many maintenance activities. They allow work to start only after safe procedures have been defined and they provide a clear record that all foreseeable hazards have been considered.

A permit is needed when maintenance work can only be carried out if normal safeguards are dropped or when new hazards are introduced by the work. Examples are entry into vessels, hot work, and pipeline breaking.

What Do I Need to Do?

Don't assume that your system is a good one just because you have not yet had a serious accident. You should critically review your system and ask yourself the following questions:

Information

- Is the permit-to-work system fully documented, laying down:
- How the system works;
- The jobs it is to be used for;
- The responsibilities and training of those involved; and
- How to check its operation?
- Is there clear identification of who may authorize particular jobs (and any limits to their authority)?
- Is there a clear identification of who is responsible for specifying the necessary precautions (e.g., isolation, emergency arrangements, etc.)?
- Is the permit form clearly laid out?
- Does it avoid statements or questions that could be ambiguous or misleading?
- Is it designed to allow for use in unusual circumstances?
- Does it cover contractors?

Selection and Training

- Are those who issue permits sufficiently knowledgeable concerning the hazards and precautions associated with the plant and proposed work? Do they have the imagination and experience to ask enough 'what if' questions to enable them to identify all potential hazards?
- Do staff and contractors fully understand the importance of the permit-to-work system, and are they trained in its use?

Description of the Work

- Does the permit clearly identify the work to be done and the associated hazards?
- Can plans and diagrams be used to assist in the description of the work to be done, its location, and limitations?
- Is the plant adequately identified, e.g., by discrete number or tag to assist issuers and users in correctly taking out and following permits?
- Is a detailed work method statement given for more complicated tasks?

Hazards and Precautions

- Does the system require the removal of hazards and, where this is not reasonably practicable, effective control? Are the requirements of The Control of Substances Hazardous to Health Regulations 1994 (COSHH) and other relevant legislation known and followed by those who issue the permits?
- Does the permit state the precautions that have been taken and those that are needed while work is in progress? For instance, are isolations specified, and is it clear what personal protective equipment should be used?
- Do the precautions cover residual hazards and those that might be introduced by the work, e.g., welding fume and vapor from cleaning solvents?

Procedures

- Does the permit contain clear rules about how the job should be controlled or abandoned in the case of an emergency?
- Does the permit have a hand-back procedure incorporating statements that the maintenance work has finished and that the plant has been returned to production staff in a safe state?
- Are time limitations included, and is shift changeover dealt with?
- Are there clear procedures to be followed if work has to be suspended for any reason?
- Is there a system of cross-referencing when two or more jobs subject to permits may affect each other?
- Is the permit displayed at the job?
- Are jobs checked regularly to make sure that the relevant permit-to-work system is still relevant and working properly?

Essentials of the Permit-to-Work Form

The permit-to-work form must help communication between everyone involved. It should be designed by the company issuing the permit, taking into account individual site conditions and requirements. Separate permit forms may be required for different tasks, such as hot work and entry into confined spaces, so that sufficient emphasis can be given to the particular hazards present and precautions required.

The essential elements of a permit-to-work form are listed in the diagram. If your permit does not cover these, it is unlikely to be fully achieving its purpose.

Note: As you mentioned you only have one safety officer in your shipbuilding. If you can't give permits to all work, explain to your management, "Prevention is better than cure."

I am also waiting for a senior's reply on this thread... Hope you will get the perfect solution through our members...

Regards
aquadefonte
Dear Raghu, Thank you for your valuable information. I have implemented work permit systems in my earlier company. It was a sponge iron company, and height work, hot work, and confined space entry were not part of the regular activity. That is why I have successfully managed it. In shipbuilding, the case is different. In fact, the hazards in shipbuilding are different from ship repair.

In ship repair, hot work, height work, and confined space entry permits are a must since the vessel is loaded. In shipbuilding, we are constructing new ships, so the hazards are similar to any construction site. Entering into confined spaces, hot work, and height work is a regular practice.

Question: Work Permits in Shipbuilding

My question is, in shipbuilding, are these permits issued for every hot work, height work, and confined space entry? Does the safety officer get involved in all these activities? If there is only one safety officer, then how do we manage it?

I hope all the members actively participate in this discussion.

Yours in safety, Aqua
dipil
Dear Mr. Aqua, Warm welcome to the CiteHR EHS forum. I hope you will feel the difference here and enjoy the learnings and sharings from this website. We have already had a detailed discussion on Work Permits in this forum. Please go through the link below and read each post carefully. I am sure your query will be solved.

Link: https://www.citehr.com/279625-permits.html

If you still have any doubts on the topic, feel free to ask, and hopefully, one of our members will help in resolving it.

Dear Raghu, good work, and keep on sharing.
aquadefonte
Dear Dipil, Thank you for your valuable information. I have been regularly reading all the posts on this site for the past year. This site has helped me a lot in creating safety procedures and documentation. I have reviewed the link you provided, but I still have some doubts.

1. For painting and blasting work in shipbuilding, could you please attach the permit format and procedure to be used?

2. Is it necessary to obtain a hot work permit for every hot work activity on a ship, or should we only assign specific locations where the permit is required? During the construction of ship blocks, the fire hazard level is usually low while the amount of hot work is high. However, once the hull work is complete and machinery and fuel are introduced, the fire hazard level increases.

3. In confined space entry, testing for gas and purging activities are essential for repair ships. How does this process differ when fabricating new tanks and blocks? Since multiple departments work on constructing a ship block/tank (such as piping, hull, outfitting, accommodation, engineering, etc.), does the confined space entry permit also apply in such cases?

4. Regarding working at heights in shipbuilding, if there is an implemented height work permit, could you please provide the procedure and form?

If anyone working in shipbuilding has the work permit procedure for the shipbuilding industry, please share it. It would be greatly appreciated.

Yours in safety,

Omkar
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