Dear Abhay,
Importance of Safety Training in Chemical Units
Imparting safety training at the start of a unit is quite beneficial. Being a chemical unit, before starting safety training, the trainer must know the safety aspects of all the raw materials, finished products, and processes. Safety in transporting, storage, and handling of these chemicals is important. It all depends on what chemicals you have.
There are three categories of employees - all of them require safety orientation. Even if you do not conduct a separate safety awareness course, indoctrination or safety orientation, as we usually refer to, is essential.
Types of Training Required
Later, they require three different types of training.
Helpers:
- Training for helpers in their local language.
- Impact of an accident (on you, your family, employer, government, society).
- Domino theory (ancestry - fault of the person - unsafe acts/conditions - accident - injury/damage).
- Hazard communication (Haz.com).
- What to do and what not to do for safety.
- Use and abuse of personal protective equipment.
- Housekeeping.
- Fire protection.
- Your role in accident prevention.
Operators:
Along with all the above, operators must be trained in safety aspects related to their specific job.
Supervisors:
For the added responsibility of supervisors, they require a higher level of safety training. Along with all the above topics, you may add:
- In an emergency.
- Reporting of accidents.
- First Aid fundamentals.
- Knowing your MSDS.
There are many things to be covered. Since it is only an awareness course, the trainer has to touch upon electrical safety, manual material handling, etc., which may not take much time, especially if a PowerPoint presentation is used effectively.
With the above, the awareness training may take a maximum of 5 hours of classroom time.
Regards,
Kesava Pillai