Focus on solutions, not on problems.
Underwater Pen
When NASA began launching astronauts into space, they discovered that pens wouldn't work in zero gravity (ink wouldn't flow down to the writing surface). To solve this issue, it took them a decade and $12 million to develop a pen that functioned in zero gravity, upside down, underwater, on practically any surface including crystal, and in a temperature range from below freezing to over 300 degrees Celsius.
And what did the Russians do?
They used a pencil!
Simple Intelligence
One of the most memorable case studies I came across on Japanese management was the case of the empty soapbox, which occurred in one of Japan's largest cosmetics companies. The company received a complaint that a consumer had purchased an empty soapbox. The issue was traced back to the assembly line, which transported all the packaged soapboxes to the delivery department.
For some reason, one soapbox went through the assembly line empty.
Management tasked its engineers with finding a solution. Quickly, the engineers devised an X-ray machine with high-resolution monitors operated by two people to inspect all the soapboxes passing through the line to ensure they were not empty. They worked diligently and swiftly but incurred significant costs to do so.
However, when a regular employee in a small company faced the same problem, they did not complicate matters with X-rays. Instead, they proposed a simple solution. The employee purchased a powerful industrial electric fan and directed it at the assembly line. By turning on the fan, it blew the empty boxes off the line as they passed by.
Keep it small and simple!
Underwater Pen
When NASA began launching astronauts into space, they discovered that pens wouldn't work in zero gravity (ink wouldn't flow down to the writing surface). To solve this issue, it took them a decade and $12 million to develop a pen that functioned in zero gravity, upside down, underwater, on practically any surface including crystal, and in a temperature range from below freezing to over 300 degrees Celsius.
And what did the Russians do?
They used a pencil!
Simple Intelligence
One of the most memorable case studies I came across on Japanese management was the case of the empty soapbox, which occurred in one of Japan's largest cosmetics companies. The company received a complaint that a consumer had purchased an empty soapbox. The issue was traced back to the assembly line, which transported all the packaged soapboxes to the delivery department.
For some reason, one soapbox went through the assembly line empty.
Management tasked its engineers with finding a solution. Quickly, the engineers devised an X-ray machine with high-resolution monitors operated by two people to inspect all the soapboxes passing through the line to ensure they were not empty. They worked diligently and swiftly but incurred significant costs to do so.
However, when a regular employee in a small company faced the same problem, they did not complicate matters with X-rays. Instead, they proposed a simple solution. The employee purchased a powerful industrial electric fan and directed it at the assembly line. By turning on the fan, it blew the empty boxes off the line as they passed by.
Keep it small and simple!