Project On Lean-unsafe Practice - Doc Download

Dear Friends

Good Day!

The following information received from safety groups.Pls give me your valuable comments and suggestions.


Regards
Ashokkumar.P

Dear ISP Members,


My warm greetings to all.

I am doing my M.E Manufacturing Engineering at Anna University of Technology,Coimbatore. As a part of my curriculum I am doing a project in area of Lean Manufacturing.


As you all may know that Lean is all about minimizing waste time and increase lead time in an manufacturing company. Lean Manufacturing is focused upon Seven types of waste

• Over Production
• Inventory
• Motion
• Unnecessary Process
• Waiting
• Transportation
• [FONT=garamond, 'new york', times, serif]Defects. [/FONT]
• [FONT=garamond, 'new york', times, serif]I am try the possibility's of including Safety (Unsafe [/FONT][FONT=garamond, 'new york', times, serif]Practice[/FONT][FONT=garamond, 'new york', times, serif]) as the Eighth waste in the Lean Technique. [/FONT]

The Company in which I have taken up my project has implemented some lean tools like 5S , Kaizen and TPM. As of this my project will have only marginal result. So I have an idea to incorporate unsafe practice as one of the lean waste. Kindly share on How to collect data for unsafe practice? technique followed in your company.

I am looking forward with your valuable suggestions and expertise guidance for my project. If you know some resource persons please forward their reference.

Regards,
Vivek S
M.E Manufacturing Engineering,
Anna University of Technology,Coimbatore
16th November 2010 From United Arab Emirates, Dubai

Hi
With below definition we can find the act and conditions in factory.
We can get those data.
UNSAFE ACT:DEVIATIONS FROM THE ACCEPTED/LAID DOWN SAFE PROCEDURE,WHICH CONTRIBUTED TO THE CAUSATION OF ACCIDENT.
EX: OPERATING WITHOUT AUTHORITY.
UNSAFE CONDITION: UNSAFE MECHANICAL OR PHYSICAL CONDITION OR CONDITIONS RELATED TO THE AGENCY,WHICH CONTRIBUTED TO THE CAUSATION OF ACCIDENT.
EX: IMPROPERLY GUARDED AGENCY
17th November 2010 From India, Pondicherry

Dear Mr. Ashokkumar.P
Have a look into the attachment... I hope this will help your friend... Moreover the pictures contain in the attachement will be helpful to all, even can use in training programmes, etc...
@ Nathan
Good Input... Keep on sharing...
Let's jointly make this a great place for knowledge gaining...
17th November 2010 From India

Attached Files

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Write up for CiteHR.doc (1.17 MB, 1113 views)

Dear Hansa Nice to see you back into the discussions... Let’s keep this alive friend... I have re-post with attachements... Awaiting to hear your comments...
17th November 2010 From India

Dear Dipil & all friends,
I am happy to have reply from and thanks for your reply.
Kindly send me safe working procedure training ppt for manufacturing industry.where the workmen handling the machines like press tools,CNC machines,automation machines robotic machines etc.,
And send me the accident register drafts(excel format) to make graph.
And also send me the following ppt for training program to the workmen electrical safety,height work,machine safety,slogans,posters,etc.,
Expecting your favourable reply
Do the needful
Its urgent send as early as possible.
mail ID :
Thanks
Regards
A.Shanmuganathan
17th November 2010 From India, Pondicherry

Dear Dipil & all friends,
I am happy to have reply from you and thanks for your reply.
Kindly send me safe working procedure training ppt for manufacturing industry.where the workmen handling the machines like press tools,CNC machines,automation machines robotic machines etc.,
And send me the accident register drafts(excel format) to make graph.
And also send me the following ppt for training program to the workmen electrical safety,height work,machine safety,slogans,posters,etc.,
Expecting your favourable reply
Do the needful
Its urgent send as early as possible.
mail ID :
Thanks
Regards
A.Shanmuganathan
17th November 2010 From India, Pondicherry

Hi, Glad to know your adventure with Lean and TPM. Enclosed please find two books which may be of use to you. With best regards Sundar Kumar Director Sri Balaji Maintenance Services
18th November 2010 From India, Bangalore

Attached Files

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Safety at Work 0750680350.pdf (8.12 MB, 2733 views)

How to implemen Lean Manufac0071625070 Lean Man.pdf (1.56 MB, 1676 views)

Dear Friend Pls find the attachment
18th November 2010 From Sri Lanka, Ratnapura

Attached Files

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Lean_Manufacturing_sample.ppt (405.5 KB, 1287 views)

Lean_Culture_sample.ppt (390.5 KB, 1084 views)

Lean_Organizational_Structure_sample.ppt (357.0 KB, 1049 views)

Dear natan,
Please see the attached training materials it contains electrical safety/sign, signal, Barricade/Fall protection (FP ppt i got from one of my friend).

Please search in our EHS forum already we have discussed/posted safety slogans / poster links/posters u can use that one OR use this below mentioned link.

https://www.citehr.com/293398-safety-slogan-hindi.html
Dear sundar& Wasan,
Thanks for ur inputs/posting. . . keep on sharing. . .
Thanks & Besafe
Raghu
18th November 2010 From United States, Fpo

Attached Files

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basic fall protection [EDocFind.com].ppt (8.11 MB, 637 views)

Electrical Out Door Safety.ppt (8.87 MB, 605 views)

Ppt0000001.ppt (3.35 MB, 502 views)

Dear Ashokkumar.P,
In your discussion Breakdown is missing as a part of lean manufacturing.
If you relate the breakdown with the unsafe practice you will able to find this little bit easy to initiate.
As breakdown is one of the common cause in all the company for production and time loss and breakdown in time/activities can be because of unsafe practice or accidents, this we are seeing in our day to day life.

So this will be a good idea to link the safety with breakdown.
19th November 2010 From India, Delhi

Dear Mr. Ashok Kumar, Increasing lead time is a waste . It should be reducing the lead time . Regards, H.SUNDARA RAMAN
19th November 2010 From India, Madras

Dear Mr.Dipil,Mr.Sundar Kumar ,Mr.Nathan &wasantha
I would like to say very much thankful to above said friends and group members for quick response and valuable comments, PPt & great!!!! sending Mega reference book .
Thanking you and keep on updates and discussion on new topic.
all the best
Regards
Ashokkumar.P
20th November 2010 From United Arab Emirates, Dubai

@Mannop
Welcome to the forum... Hope you will enjoy the learning from the forum and will participate actively...
There is many presentation in the forum itself regarding soft skills... Use the search tab in the top of the page to browse through that... You wil get good stuff out from here... All the best...
21st November 2010 From India

kindly send me the construction safety video for training purpose,useful for labour as well as staff.
5th January 2011 From India, Mumbai

Dear Venita
First of all appreciating for seeking help in this forum...
I am not having much idea about the IT Sector... However you may go through the below thread to get some idea...
https://www.citehr.com/129034-labour...companies.html
I think National Building Code of India is also applicable to IT firms... You may go through the below links for more idea about it:
https://www.citehr.com/249399-fire-s...ode-india.html
https://www.citehr.com/370718-nation...ode-india.html
Request you to start a new thread with this topic so that more members can participate and gives their views on it... Let's hope that our members will help you out...
Best of luck...
7th November 2011 From India

Dear Dilip,
Many thanks for taking the time to reply. Yes I did go through the Fire Safety- Building code of India and National Building Code of India and check on BBMP also. I did get a lot of information.
Thanks you once again.
Regards,
Venita.
7th November 2011 From India, Bangalore

Dear all professional Securities,
I would like to ask you for how to control for the Security system with overall included ACS, CCTV, Guest Register system etc... Please share with me if you can.
regard,
Phi Nguyen
Vietnamese site, JVN limited company
Security system management
Mail:
26th August 2018 From Vietnam, Hanoi