Project On Lean-unsafe Practice - Doc Download

Dear Friends

Good Day!

The following information received from safety groups.Pls give me your valuable comments and suggestions.


Regards
Ashokkumar.P

Dear ISP Members,


My warm greetings to all.

I am doing my M.E Manufacturing Engineering at Anna University of Technology,Coimbatore. As a part of my curriculum I am doing a project in area of Lean Manufacturing.


As you all may know that Lean is all about minimizing waste time and increase lead time in an manufacturing company. Lean Manufacturing is focused upon Seven types of waste

• Over Production
• Inventory
• Motion
• Unnecessary Process
• Waiting
• Transportation
• [FONT=garamond, 'new york', times, serif]Defects. [/FONT]
• [FONT=garamond, 'new york', times, serif]I am try the possibility's of including Safety (Unsafe [/FONT][FONT=garamond, 'new york', times, serif]Practice[/FONT][FONT=garamond, 'new york', times, serif]) as the Eighth waste in the Lean Technique. [/FONT]

The Company in which I have taken up my project has implemented some lean tools like 5S , Kaizen and TPM. As of this my project will have only marginal result. So I have an idea to incorporate unsafe practice as one of the lean waste. Kindly share on How to collect data for unsafe practice? technique followed in your company.

I am looking forward with your valuable suggestions and expertise guidance for my project. If you know some resource persons please forward their reference.

Regards,
Vivek S
M.E Manufacturing Engineering,
Anna University of Technology,Coimbatore

Hi
With below definition we can find the act and conditions in factory.
We can get those data.
UNSAFE ACT:DEVIATIONS FROM THE ACCEPTED/LAID DOWN SAFE PROCEDURE,WHICH CONTRIBUTED TO THE CAUSATION OF ACCIDENT.
EX: OPERATING WITHOUT AUTHORITY.
UNSAFE CONDITION: UNSAFE MECHANICAL OR PHYSICAL CONDITION OR CONDITIONS RELATED TO THE AGENCY,WHICH CONTRIBUTED TO THE CAUSATION OF ACCIDENT.
EX: IMPROPERLY GUARDED AGENCY

Dear Mr. Ashokkumar.P
Have a look into the attachment... I hope this will help your friend... Moreover the pictures contain in the attachement will be helpful to all, even can use in training programmes, etc...
@ Nathan
Good Input... Keep on sharing...
Let's jointly make this a great place for knowledge gaining...

Attached Files

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Write up for CiteHR.doc (1.17 MB, 1152 views)

Dear Hansa Nice to see you back into the discussions... Let’s keep this alive friend... I have re-post with attachements... Awaiting to hear your comments...

Dear Dipil & all friends,
I am happy to have reply from and thanks for your reply.
Kindly send me safe working procedure training ppt for manufacturing industry.where the workmen handling the machines like press tools,CNC machines,automation machines robotic machines etc.,
And send me the accident register drafts(excel format) to make graph.
And also send me the following ppt for training program to the workmen electrical safety,height work,machine safety,slogans,posters,etc.,
Expecting your favourable reply
Do the needful
Its urgent send as early as possible.
mail ID :
Thanks
Regards
A.Shanmuganathan

Dear Dipil & all friends,
I am happy to have reply from you and thanks for your reply.
Kindly send me safe working procedure training ppt for manufacturing industry.where the workmen handling the machines like press tools,CNC machines,automation machines robotic machines etc.,
And send me the accident register drafts(excel format) to make graph.
And also send me the following ppt for training program to the workmen electrical safety,height work,machine safety,slogans,posters,etc.,
Expecting your favourable reply
Do the needful
Its urgent send as early as possible.
mail ID :
Thanks
Regards
A.Shanmuganathan

Hi, Glad to know your adventure with Lean and TPM. Enclosed please find two books which may be of use to you. With best regards Sundar Kumar Director Sri Balaji Maintenance Services

Attached Files

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Safety at Work 0750680350.pdf (8.12 MB, 2827 views)

How to implemen Lean Manufac0071625070 Lean Man.pdf (1.56 MB, 1720 views)

Dear Friend Pls find the attachment

Attached Files

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Lean_Manufacturing_sample.ppt (405.5 KB, 1313 views)

Lean_Culture_sample.ppt (390.5 KB, 1114 views)

Lean_Organizational_Structure_sample.ppt (357.0 KB, 1076 views)

Dear natan,
Please see the attached training materials it contains electrical safety/sign, signal, Barricade/Fall protection (FP ppt i got from one of my friend).

Please search in our EHS forum already we have discussed/posted safety slogans / poster links/posters u can use that one OR use this below mentioned link.

https://www.citehr.com/293398-safety-slogan-hindi.html
Dear sundar& Wasan,
Thanks for ur inputs/posting. . . keep on sharing. . .
Thanks & Besafe
Raghu

Attached Files

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basic fall protection [EDocFind.com].ppt (8.11 MB, 671 views)

Electrical Out Door Safety.ppt (8.87 MB, 645 views)

Ppt0000001.ppt (3.35 MB, 529 views)

Dear Ashokkumar.P,
In your discussion Breakdown is missing as a part of lean manufacturing.
If you relate the breakdown with the unsafe practice you will able to find this little bit easy to initiate.
As breakdown is one of the common cause in all the company for production and time loss and breakdown in time/activities can be because of unsafe practice or accidents, this we are seeing in our day to day life.

So this will be a good idea to link the safety with breakdown.